Air Cooled Chiller
Yushine SIC-A series of the industrial chiller is widely used in the plastic process, die casting, laser industry, medical and pharmaceutical, machine tool, optical coating, thermal spray, water jet pumps and cutting machines, welding machines, brewery and distillery, food, and beverage industry, chemical, heat treating or induction, etc.
Yushine air-cooled chiller adopts a single-stage steam compression circuit and is equipped with phase deficit warning, anti-icing protection, high- and low-pressure protection, etc., so as to ensure stable performance and long life.
Yushine air cooled chiller is configured with compressor overload protection, pump overload protection, negative phase deficit warning, anti-icing protection, high- and low-pressure protection etc., so as to ensure stable performance and long life.
Yushine air-cooled chiller could help quick cooling in order to maintain a normal temperature to satisfy customer needs. This series of chiller mainly apply the principle of heat and cold exchange to work. Besides, they are suitable for other industries with the need for cooling, and not affected by environmental stability.
- Excellent cooling, quiet with low electric consumption.
- Adopt high quality electrical components like SCHNEIDER or SIEMENS to make its performance more stable.
- Accurately maintains temperature range from 3℃to 50℃.
- Single, double or quadruple compressor combination available—economical and efficient.
- Optional refrigerant R407C, R410A, R314A, or R22 for choose.
Yushine SIC-A series Air-cooled chiller are applicable for cooling molds to reduce products molding cycle; also they are available in the cooling of equipment in order to maintain a normal temperature. Besides, they are suitable for other industries with the need of cooling.
We offer various models of these chillers, all of which can be ordered online. For additional details, contact our team freely, as we’d be happy to help you. Yushine is a professional manufacturer and supplier of Air-cooled chillers with over 15 years of experience
18-month warranty, Lifelong maintenance, and any feedback will respond in 24 hours. Yushine air-cooled chiller should be 100% trial run and follow the quality control system strictly. Send us your requirement, we will offer you a quotation as soon as possible.
- Refrigerant loop controlled by high- and low-pressure switches to ensure stable operation.
- Full-size air-cooled fin condenser for guaranteed cooling capacity.
- The temperature control range from 3℃to 30℃, the special requirement could be lower to -25℃frozen water.
- Selected world class famous hermetic scroll compressor, with lower noise and less vibration, efficient and energy-saving.
- Adopting reliable brand pumps and it is made of stainless steel with a large working range, excellent performance, and no leakage.
|Temperature range||3 °C – Room temperature (Below 0 °C can be customized)|
|Power supply||1N-22CV 50HZ / 60HZ||3N-380V/415V 50HZ/60HZ|
|Compressor Output||Type||Hermetic scroll type or piston|
|Blower||Air Flow M3/h||1000||2000||3000||4000||5000||6000||8000||10000|
|condensator||Form||Efficient brass sets corrugated aluminum fin|
|Evaporator||Water Flow M3/h||0.51|
|Water soluble content M3||0.028||0.040||0.050||0.050||0.065||0.065||0.16||0.16|
|Circulating pump||Power KW||0.37||0.37||0.37||0.37||0.75||0.75||0.75||1.5|
Yushine Leading Air Cooled Chiller Manufacturer
Yushine is a professional enterprise of the domestic brand in plastic & rubber auxiliary machinery field like Air-cooled chillers. We have many project cases with large-scale companies such as TTI, PHILIPS, Delonghi, Dorel Juvenile, and so on.
Since Yushine has over 15 years of experience in this industry. We assure you that all of our air-cooled chiller products are tested and certified for production.
- Yushine has passed the ISO9001 international quality system and most of our products have passed CE certification.
- All the chillers are an 18-month warranty, and any feedback will respond in 24 hours.
- Strong abilities in developing and designing new machines that have passed patents for easy operating.
- Short-time delivery and many products are in stock.
- Yushine Concepts of “quality first, customers first, the credit first”.
Nowadays, plastic auxiliary equipment has become a need. They are playing a major role in offices to heavy industries.
Financiers are looking for machines that boost their business and provide them with high-quality products.
Yunshine has been a trusted brand for decades, serving its clients with newly designed air-cooled chillers which meet their demands.
Are you looking for the best brand of air-cooled chillers with more excellent durability and stability?
This article is surely for you. Read it to get a better idea about the product.
An air-cooled chiller is a refrigerant that cools the liquid and works with the association of an air handler. An air-cooled chiller consists of four major parts named as:
It is needed to move the refrigerant in the whole system. A compressor acts as a force that gives a push.
It is used as a connected device with the pipes, which helps to flow the refrigerant. Also, air travels via the condenser to eradicate extra heat.
It is the device where heat is removed from the liquid, and the water becomes chilled.
It is used to change the state of the refrigerant before going into the evaporator. The refrigerant changes liquid form and attains a gaseous nature.
This device is vital in removing foreign agents such as contaminant particles, microbial and unnecessary moisture from the liquid.
The filter drier needs a regular check and replacement due to daily clogging.
An air-cooled chiller operates by consuming the heat from the treated water. When the water is used by the air handler system, it gets warm and goes back to the air-cooled chiller.
A chiller evaporator is used to remove the heat from the warm water. When a liquid refrigerant passes over the evaporator tube, it evaporates and results in producing low-pressurized gas.
The heat from the frozen or chilled water is sucked, which is flowing through the evaporator pipe.
After this, the evaporated refrigerant moves toward the compressor. Here, low-pressurized gas is transformed into high-pressurized gas.
The high-pressurized gas then returns to the condenser. The refrigerant present in it condenses the water, and it becomes cool.
When the gas is removed from the condenser, the refrigerant again alters into a high-pressure liquid.
The high-pressurized liquid flows towards the evaporator by passing through the expansion pipe.
An air-cooled chiller is made to work on the principle of vapor absorption or vapor compression.
In this way, the whole cycle repeats itself.
An air-cooled chiller operates with the help of an air stream. Here is a list of pros of an air-cooled chiller which is described as:
- Air-cooled chiller consists of no cooling towers
- Air-cooled chiller does not wastewater
- Air-cooled chillers offer good environmental balance
- An air-cooled chiller is easier to operate
- Air-cooled chiller chemicals cost less
- An air-cooled chiller is inexpensive
- Air-cooled chillers need less care and maintenance
- Air-cooled chiller does not require a condenser water pump
- An air-cooled chiller is suitable for extreme environment
- An air-cooled chiller is light in weight
- Air-cooled chiller face no frost damage
Apart from the pros of the air-cooled chiller, here are some downsides of it which are mentioned as:
- It consumes a lot of power to start cooling the fan
- It produces a low-power output
- The cooling fins of an air-cooled chiller may vibrate sometimes and increase the noise.
- The cooling effect is not uniform throughout.
- Engines of air-cooled Chiller are exposed to high temperature
An air-cooled chiller is the best solution for reliability, efficiency as well as simplicity.
An air-cooled chiller is used to eradicate heat from the air. If the heat is not abolished, it may result in reduced production and low-quality equipment.
An air-cooled chiller provides stable temperature and pressure. Air-cooled chillers make use of ambient air instead of water to release heat from the refrigerant present in the condenser.
An air-cooled chiller is used in places where water is the scarce amount and to avoid water wastage.
Air-cooled air is used for cooling molds to lessen the product molding cycle.
A SIC-A series air-cooled Chiller is used to decrease the product molding phase. It is used by cooling molds.
SIC-A series air-cooled chiller is used to balance the high and low pressure and temperature.
SIC-A series air-cooled Chiller consists of a single-closed hoop style which is specified for the squeezed refrigerant.
SIC-A series air-cooled chiller consists of one-stage vapor compression switches. It is also furnished with stainless steel insulated liquid drum or tank.
SIC-A series holds a condenser designed as fin style, which does not need any water for removal of heat and assists in quick cooling.
The cooling range of the SIC-A series air-cooled Chiller is from 7a to 35a.
SIC-A series air-cooled Chiller is equipped with a phase-deficit warning tool and has anti-frost protection.
SIC-A series air-cooled chiller is designed with a compressor that can protect it from overloading and does not cause any damage to the machine.
SIC-A series air-cooled chiller is also designed with an optional refrigerant known as R407C, R314A, R410A as well as R22 to maintain proper cooling of the air.
An air-cooled chiller is the most demanding machine in summer to balance the temperature of the environment and to consume humidity present in the air.
The air-cooled chiller can operate on a continuous temperature ranging from +5⁰ Celsius to +27⁰ Celsius.
In the case of low temperature, low-temperature air-cooled chillers are manufactured whose temperature ranges from -40⁰ Celsius to +35⁰ Celsius.
Air-cooled chillers are customized in two different ways to attract customer. Here you will know about forms of chiller which are:
- Stationery Air Cooled Chiller
- Portable Air Cooled Chiller
Stationery Air Cooled Chillers
These kinds of air-cooled chillers are used in places where the discharge of extreme heat does not create any problem. Such air-cooled chillers are used in heavy building industries, hospitals, and malls.
The stationery air-cooled chiller consists of a single standing chiller which is linked with the pump and a different tank to function in a better way.
The cooling capacity of a stationary air-cooled Chiller is from 15 kilowatts to 175 kilowatts.
Portable Air Cooled Chillers
These kinds of air-cooled chillers are mainly styled for events and also for hazardous situations. The functionality of such chillers is the same as that of stationary air-cooled chillers.
The suitable size of a portable air-cooled chiller is 50 tons to 500 tons.
Air-cooled chiller comes in a wide range of powers that increase its’ quality and make them the coolest.
Air-cooled chillers have the capability to withstand greater voltage ranging from 208 voltage with 3pH and 60 Hz and 480 voltage with 3pH and 60 Hz.
An air-cooled chiller is a device to eradicate heat and cool the air quickly, which does not cost much. Some qualities of the air-cooled chiller are as follows:
The air-cooled chiller uses R407C refrigerant, which helps in quick cooling.
An air-cooled air chiller possesses a fin tub condenser specifically to extract heat and cool the air.
An air-cooled air chiller consists of a tube-in-shell evaporator for perfect chilling.
The air-cooled chiller contains a refrigerant hoop for controlling fluctuations in temperature and pressure.
She controlled the temperature range of the air-cooled chiller range from 3⁰ Celsius to 30⁰ Celsius.
It contains an airtight scroll compressor to produce less vibration and saves energy.
The air-cooled chiller contains a pump made of stainless steel to prevent the leakage of liquid.
The air-cooled chiller consists of a PID controller as well.
Air-cooled chillers are the most common equipment used widely in a number of settings. They are famous for usage in:
- Air-cooled chillers are used in hotels
- Air-cooled chillers are used in sports events
- Air-cooled chillers are used in construction places
- Air-cooled chillers are used in shopping malls
- Air-cooled chillers are used in hospitals
- Air-cooled chillers are used in plastic processing
- Air-cooled chillers are used in pharmaceutical industries
- Air-cooled chillers are used in medical industries
- Air-cooled chillers are used in die-casting places
- Air-cooled chillers are used in the optical cooling process
- An air-cooled chiller is used in thermal spraying
- Air-cooled chillers are used in the industry of food processing
- Air-cooled chillers are used in industries of a brewery making
- Air-cooled chillers are used in the welding of machines
- Air-cooled chillers are used in laser.
Air-cooled chillers are the greatest energy absorbers which defines their’ operating cost. To calculate the efficiency of air-cooled chillers, you must know about COP, which is an abbreviation of “Coefficient of Performance.”
COP is the rate of change of refrigeration cooling to electrical energy. It is measured in terms of kilowatts.
COP is also dignified as the cooling efficiency for the cooling system and heating efficiency for the heating system.
Pc = Power output of heating or cooling
P= Power which is measured in units of Btu, h, and W
The greater the COP (coefficient of performance) of the air-cooled Chiller, the greater is the cooling or heat removal efficiency.
Assume that an air-cooled chiller has a cooling power of 3500 kilowatts. The electrical power needs to produce this cooling effect is 460 kilowatts.
The calculation is represented as:
3500/460 kW = 7.6, which is known as the COP of an air-cooled chiller.
The coefficient of performance of an air-cooled chiller depends upon the cooling pressure on a chiller.
Air-cooled Chiller and water-cooled Chiller both operate in a similar way comprising a compressor, condenser, evaporator, and an expansion section.
The major feature which differentiates both the air-cooled chiller and water-cooled chiller is airstream and water. The former uses the air, and the latter utilizes water for operating.
An air-cooled chiller does not require a cooling tower and water pump, while a water-cooled chiller requires all.
Air-cooled chiller intake more power than that the water-cooled chiller.
Water-cooled chillers cost too much to maintain, and the operating system is quite complex.
Air-cooled chillers consume less space than that water-cooled chillers.
Water-cooled chillers blow up water via an airtight condenser and scatter it through the towers made for cooling.
Air-cooled chillers make use of fans to drive cool air over the condenser.
Air-cooled chillers are suitable for indoor and outdoor spaces with greater ventilation systems because they blow heat and can make a tighter room warm.
Water-cooled chillers are suitable in small indoor spaces with a little ventilation system.
Water-cooled chiller towers and pumps require more room, while these all are absent in air-cooled chillers.
Air-cooled chillers have a frost-protecting ability, while water-cooled chillers cost too much for their water frosting.
Air-cooled chillers are simple in configuration, while water-cooled chillers are more complex in their structure.
Air-cooled chillers are applicable for small and medium installations, while water-cooled chillers are suitable for medium and larger installations.
Air-cooled chiller comes in different designs according to the unit you demand. Some air-cooled chillers are applicable for the inside and some for the outside environment.
Inside Air Cooled Chiller
Inside air-cooled chiller has two portions. The cooling portion is organized inside while the warm air releasing section is updated on the outside area.
Indoor air-cooled chillers must be arranged in places where there is a better way of ventilation, and the surrounding temperature must range from 18⁰ Celsius to 35⁰ Celsius.
Indoor air-cooled chillers are not applicable for places with zero ventilation systems, including smaller spaces.
Arranging condenser outside and cooling section inside provides you with various benefits such as:
- Low maintenance price
- Consume little space
Outside Air Cooled chiller
Outside air-cooled chiller operates differently depending upon the conditions. Outside air-cooled chiller can operate well on the temperature of -20⁰F and 0⁰F.
The outside air-cooled chiller is equipped with horizontally installed coils and a buffer to avoid the noise of the unit from the cold breeze.
When using an outside air-cooled chiller, carefully inspect it to avoid leakage of the liquid (glycol).
Proper use of an outside air-cooled chiller is vital so that it may not rust, which restricts the flow of heat.
Air-cooled chillers generally produce heat due to combustion in the engines. The generated heat is transferred to the fins, and it passes through them into the air.
The various factors which are necessary for the removal of heat into the air depend upon:
- The surface area of the fins
- Heat conductivity of the iron made for fin
- Amount of passing air
- For the effective release of warm air, the length and distance of the fins play a major role
- The release of heat into the air depends upon the altitude of the fins which are in the range of 15mm to 25mm.
Besides the effective productivity, less power consumption, and money-saving nature of air-cooled chiller, you must know about the safety measures so that you may not encounter any disaster.
The safety measures of an air-cooled chiller are described as:
Before coming into practical usage of the air-cooled chiller, carefully evaluate the inner and outer valves to prevent leakage of liquid.
Thoroughly clean the sink area to avoid any foreign agent which causes rust. Properly clean the cooling coils and fins to provide effective cooling.
Inspect the compressor to avoid vibration, oil well as refrigerant leakage, and the heater. Operating temperature should need a checked to protect it from damage.
Clean and grease the bearings to resist wear damage. Before using, evaluate the condenser to tight the belt.
The electrical connection should be checked when moving the air-cooled chiller to avoid any spark.
Check the gauzes to see if they are loaded with dirt or not. In case of it, replace with the new ones for better operation.
Although air-cooled chillers require a little maintenance but here are some tips which make them more durable for a longer period of time.
Proper maintenance increases the productivity of air-cooled chillers. The tips to focus are as follows:
Make a record of the rate of flow of air, rate of pressure as well as liquid levels for better and reliable use.
Use treated or refined water to avoid blockage of heat flow into the environment. Treated water prevents the contaminant particles and biological agents from entering, which causes rusting of pipes.
Keep a good check on the heat-flowing tubes to protect them from scaling. Any ignorance in it may result in low-quality output.
Always add cool liquid to the condenser, which results in proper flow. Check the compressor for the proper quantity of oil.
In case of more humidity, if the oil is changed, then make sure gauze is tested and change them with the new ones when you encounter a drop in pressure.
The flow rate of liquid in the air-cooled chiller needs to be balanced between 3 to 12 feet/second. A high flow rate causes erosion and noise.
Check the starters as well as motors for the system to operate properly.
Air-cooled chiller comes in a variety of models, which makes them more productive and efficient. The performance specifications of the air-cooled chiller MC025 and MC033 models are as follow:
The cooling capacity of the MC025 air-cooled chiller is 861 watts at 20⁰ Celsius, while the cooling capacity of the MC033 air-cooled chiller is 1119 watts at the same temperature.
The temperature range for the effective performance of air-cooled Chiller MC025 and MC033 models is from +5⁰ Celsius to +35⁰ Celsius.
The pump of both models is sized at 2.2 gallons per minute to 99 pounds per square inch.
The volume of the tank of the MC025 and MC033 models is about 1.3 gallons.
The dimension of these models is expressed in terms of W x H x D in units of an inch.
W x H x D = 14.5 x 22 x 29
The power needed for the MC025 model is about 115 volts or 9 amperes, while the power consumed by the MC033 model is about 115 volts or 12 amperes.