Injection Mold Clamps
Yushine Injection Mold Clamps,Injection Mold Clamps For formed plastic Injection Molding。
Yushine Injection mold clamps have created a wide range of high-precision mold clamping and changing solutions that can be fitted on multiple machines to ensure standardized procedures for plastic injection molding lines. injection molding clamps
Yushine injection mold clamps are made of long-lasting through-hardened steel, more durable, less expensive, case-hardened clamps. Now Yushine injection mold clamps have selected 2 types for injection molding or pressure die casting machines: Adjustable-Type and Blue C-Type, which are widely fitness for use.
Yushine Adjustable-type injection mold clamps are available from model M12 to M20. The mold/die is clamped in a vertical position, these clamps have adjustable support to adjust the thickness of the mold plate.
Yushine Blue C-Type injection mold clamps are available from model M12 to M30, which forged body for extra strength with heavy-duty T support bolt.
Yushine could offer a complete set of injection mold clamps assemblies includes clamp body, bolt, and screw, washer. The individual parts are also available for customers. All mold clamp bodies are manufactured of hardened Premium Quality Steel. Bolts and Clamping Screws are Manufactured from high-strength, Grade 5 quality steel. Washers are made of 12L14 Tool Steel, carbonized for hardness.
Yushine injection mold clamps are resistant to corrosion and have better durability standards, Easy to install, these clamps are available in varied sizes and specifications as required by the clients.
- Speed up your mold changes and therefore, eliminate setters
- M24,30,36 has a Double head and Screw and nut
- The mold clamp material is more hard and tough. Hence, it is not easy to bend and therefore eliminates the fracture.
- Made up of long-lasting through-hardened steel.
- Appreciated for quality, corrosion resistance, and high durability.
- Less expensive.
- Achieves the completion of mold changes.
- Jacking screws to adjust to different mold plate thicknesses.
- Easy to install and equip with self-adjustable mode—no spacers required.
C-Type mold clamp
Yushine Leading Injection Mold Clamps Manufacturer
Yushine is a well-known professional brand making injection mold clamps for decades according to clients’ requirements. To ensure maximum satisfaction to clients, our range is well tested as per the quality standards.
Yushine injection mold clamps should certainly carry out 100% inspection and follow the quality control system strictly.Yushine specialized technical team support will skyrocket your business in choosing our mold clamps. Our injection mold clamps are a 1~5 years warranty according to the types., and any feedback will respond to in 24 hours.
Send us your requirement, we will offer you a quotation as soon as possible
- Yushine has passed the ISO9001 international quality system and most of our products have passed CE certification.
- All the Volumetric Doser is an 18-month warranty, and any feedback will respond in 24 hours.
- Strong abilities in developing and designing new machines that have passed patents for easy operating.
- Short-time delivery and many products are in stock.
- Yushine Concepts of “quality first, customers first, the credit first”.
Mold clamps are tools specially made for injection molding machines and CNC machines to process materials such as plastics.
Are you looking for mold clamps with special hardened steel for proper fixation of your machine?
Yushine is doing its best to offer its clients high-quality and long-lasting injection mold clamps to avoid their machine damage and to level up their business.
Yushine’s high-quality mold clamp is top-notch in the marketplace to provide you with excellent output.
Yushine also offers its clients a complete package of injection mold clamps with bolts, screws, and nuts at a suitable price.
Let me introduce you to Yushine’s injection molding clamps.
Yushine’s mold clamps are clamping units consisting of a hole for the integration of different compact bodies over the container and work plate.
Hardened steel is the best material to make mold clamps. Due to hardened steel, mold clamps become durable and require less maintenance cost.
Mold clamp consists of stationery and moving clamping plates that are mobile over the slipping holder.
Mold clamping plates provide assistance to the mold halves of a mold that process the plastic material.
Yushine’s mold clamps are available in various models ranging from M12 to M30. Mold clamps also consist of washers.
Mold clamps hold the die components or mold between the pivoted and moving clamping plates.
Mold clamps are widely used in injection molding machines, milling machines, and CNC machining.
Mold clamps require easy installation, and no special spacers are needed.
Mold clamps accelerate mold changes and eliminate setters in the machines.
Yushine’s mold clamps for formed plastic injection molding provide you with high-precision mold solutions and clamping units for the appropriate use of machines.
The prominent features of Yushine’s mold clamps are as follow:
- Mold clamps use high-graded hardened steel
- Mold clamps do not result in corrosion
- Mold clamps contain screws to modify mold plate thickness
- Mold clamps consist of nuts and bolts
- Mold clamps models of M24, M30, M36 have double head screws and nuts
- Mold clamps are more durable
- More clamps are easy to install
- Mold clamps of adjustable type and blue C-type molds
- Mold clamps are free of spacers
- Mold clams consist of washers of 12L14 steel
Replacement or addition of a mold clamp needs bolt and nuts to turn about 0.5 to 1 for perfect installation.
Different kinds of attachments are reliable with only a single bolt. Excessive replacement of bolts is not necessary.
Firstly, check the quick-change mold clamps and bolts size of the previous or current injection molding machines, then install a new set of mold clamps.
On the second turn, lose the nuts of the clamping unit, and displace the previous quick-change mold clamps and the bolts present in the clamping system.
After that, install the new mold clamps with the clamping units such as nuts and bolts for locking correctly. Use the wrench to press or tight the nuts and bolts.
In the final step, clean the machine properly and test the new clamping molds to see if the process performs well or not.
Yushine’s mold clamp is a type of auxiliary attachment in the mold processing system.
The vital role which a mold clamp plays is to make the workpiece not vibrate and shift during the processing of an injection mold machine.
The mold clamp is good at showing the correctness of the molded workpiece and provides a perfect finish.
Mold clamp quality has a significant effect on the quality delivery of the molded product. Yushine’s forged die mold clamp has greater strength, little volume, and easy and effective functioning.
Mold clamps fix the iron plates. The iron plate assembles on the hole of the shaft. When setting the mold clamp with the screws, the movement of the rod decreases.
Yushine is leading in the marketplace for manufacturing mold clamps with high quality that result in quality mold products. The process of manufacturing mold clamp is as follows:
Mold clamps get forged from medium carbon steel (#45 medium); such material increases the mold clamps’ hardness up to 30HRC.
High temperature and intense forging by air hammer are the methods to produce mold clamps. The milling machine is helpful in making the surface plane. Scratches also get plain by milling machining.
The mold clamps are flat, reaching 0.02MM. Heat treatment makes their hardness up to 35 HRC to 40 HRC.
Various filaments overlap, copper foils assemble on one or every side of the filament, and after that, heat treatment applies to them to obtain a stack of mold clamps.
In this way, the surface of a mold clamp becomes blue or black and is corrosion-free. There are no chances of rusting with the blue or black surface of mold clamps.
The structure of a mold clamp consists of polypropylene resins and forming oil. Water-soluble and volatile stamping oil is synthetic water-soluble oil.
This stamping oil is beneficial in lubricating the mold clamps in plastic molding operations like pressing, pulling, and ejection.
This water-soluble and volatile-forming oil is applicable in high-strength operations. It is essential in plastic-forming machines.
This oil is a mixture of additives such as oil additives, rust inhibitors, and others with good process power and hydrophilic nature.
Water-soluble and volatile-forming oil is suitable for making metal sheets such as stainless steel sheets, silicon steel sheets, carbon steel, and non-ferrous metals.
So, the forming oil is useful in providing good lubrication to the mold clamps and protects them from various agents.
Be safe! Any clamping activity can be so dangerous for you. Yushine’s mold clamps fixation requires specific measures which need to follow to avoid any danger.
The precautions for mold clamps are as follow:
Appropriate size and quantity of mold clamps are necessary for the plastic processing machines to hold them tight in place.
Use a required size washer and bolts with a mold clamp. Before buying and using washers and bolts, match them with the mold clamps, whether they fit perfectly or not.
Daily check the nuts, bolts, washers, platen threads, and mold clamps to avoid cracking and bending. If cracks or bending occurs, replace them with new ones.
Daily inspect the fixation of the mold clamps. If mold clamps become loose, then re-tight them to avoid any hazards.
Try to use closed-toe mold clamps instead of open-toe mold clamps as they are more solid and hard.
Place the bolts near the mold clamps to provide high strength and rigidity.
Inspect the female platen threads and make sure bolts penetrate the platen threads one and one-half of the diameter.
Several factors are essential to obtain excellent output from the plastic processing injection molding machines when setting the engine, most notably the clamping pressure of the mold clamp.
It is a pressure that helps to position the mold near the injection molding machine. Clamping pressure is also a measurement of the force that holds the mold clamps.
For this reason, the clamping pressure needs to be high to perform a better operation and to avoid the early opening of mold clamps by the force of the injection.
If the pressure is not high, mold clamps will open early and causes a sparkle on the nearby parts.
Importance of Clamping Pressure
Clamping pressure is the variable that is quite helpful in measuring the capacity of the injection molding machine to get good results.
Clamping pressure has a great effect on the output product, and it also affects the costs and cycles of the product.
Clamping pressure is essential in the sense that if the mold is not tight enough, then the plastic will come out of the mold resulting in parting lines.
Yushine’s mold clamps require some rules that help mold clamps last longer and maintain mold clamp hardness. The regulations for clamping are as follows:
- Always use a piece of wood (scrap) between the wooden parts and mold clamp jaws to avoid damage to other components.
- The load on the mold clamps needs to apply from the vertical side to avoid any damage. The vertical load is easy to distribute to the nearby parts.
- Ensure using two mold clamps simultaneously to stop the movement or rotation of the mold.
- Avoid over-tightening of the mold clamps as it causes damage to the clamps.
As you know, clamping force is the force on the mold by the clamping system in a plastic injection molding machine.
Clamping force needs to oppose the pressure, which results in the opening of the mold. Usually, the force rate is in terms of tons.
The clamping force needed highly depends upon the chamber pressure on the inner side of the mold and the specified area.
Material and the depths of the material affect the calculation of a clamping force.
Yushine’s step block clamps are well-known due to adjustable supporting blocks at the end of the mold clamps while clamping the workpiece. Adjustable-type step blocks come in a pair form, and each pair consists of two clamps.
The adjustable-type step block clamps act as a base for the mold clamps, which is helpful in correctly positioning the workpiece.
A combination of two-step adjustable clamps of variable sizes provides support below one step strap clamp.
Adjustable-type mold clamps need to position near enough to avoid bending the workpieces. The slots, sides of the table, and base need to be free from all the dirt or debris.
Adjustable-type mold clamps must not be too long or short which results in danger or ineffective working. Adjustable-type mold clamps should come in a lubricated (oil or grease) form.
Yushine’s adjustable-type mold clamps range in various models such as M12, M16, and M20. M16 and M20 models also come in rigid nature, and the color of these models is blue.
The length of M12 is 100mm, the diameter is 39mm, the height is 20mm, and the weight is the lowest, about 0.5kg.
The length of the M16 model is 123mm, the diameter is 44mm, the height is 20mm, and the weight is 0.7kg.
The length of the M20 model is 15mm, the height is 25mm, the diameter is 53mm, and the weight is about 1.3 kg.
The single rigid nature of M16 has a height of 21mm, a diameter of 48mm, a weight of 0.9kg, and a length of about 124mm.
The single complex specification of the M20 model has a height of 26mm, a length of 143mm, a diameter of 50mm, and weight is about 1.3kg.
The blue color M16 and M20 has a length of 124, and 155mm, a diameter of 47 and 55mm, and a height is about 23 and 21 mm.
Yushine’s, being a plastic auxiliary manufacturer, is raising the bar with its high-quality mold clamps, which come in various models.
Yushine is good at manufacturing mold clamps which come in two forms such as adjustable mold clamps and C-type mold clamps. The specifications of C-type mold clamps are as follow:
The diameter of M12 is 12.5mm, the height is 50mm, and H1 is in the range of 15-35, and to measure the dimension, use M12x115.
The diameter of the M16 model is 16.5. The height is 70mm, H1 is in the range of 15-40mm, and to measure dimensions use M16x 110/130/150
The dimension measure of the M20 model is M20x180/220, the diameter is about 20.5, and the height is about 100mm.
The dimension measure of the M24 model is M24x220/240, the diameter is 25mm, and 110/125mm height.
The dimension measure of the M30 model is M30x250, the diameter is 30mm, and the height is 125mm.
Injection molding is reliable where a continuous manufacturing process is going on. The injection molding process is applicable in various ranges such as:
- In bottle tops
- In wire spools
- In toys industries
- In making combs
- In making musical gadgets
- In storage tanks
- For small tables
- In automotive components
However, the injection molding process is excellent for producing high-quality plastic products.
If the injection machine is unable to set correctly or the clamping system is loose, the quality of the molded product can suffer a lot.
Injection molding is a process to get molded products as output by providing heat to the plastic molten parts in the molds. After the injection of material, the cooling or solidification process begins to get the desired shapes.
Injection molding is very helpful in the excessive production of plastic material. It resembles the process of injecting liquid with the help of a syringe. It is the main reason for naming it injection molding.
Injection molding consists of an injection unit and the clamping unit, which contains mold clamps for proper fixture so that material will not come out when an extreme inward pressure results.
Process of Injection Molding
This process begins when a resin granule goes into the hopper, which is the inlet of the material. The resin granules get warm and liquefy into the cylinder.
The material gets forged with the help of a nozzle into the channels and then into the mold cavity.
After cooling and solidifying the plastic material, the mold opens, and the molded element get out of the mold.
Make sure the melted material distributes equally among the molds.
Injection molding is good at producing high-quality products by taking care of the material resin, the functioning of the molds, and the temperature and velocity of the injection machine.
Relation between Mold Clamps and Processing
Yushine’s mold clamps link with the injection machine clamping unit. Mold clamps help fix the parts tightly and do not let them bend. The bending of the elements may disturb the quality of the desired product.
Mold clamps in the clamping unit of the injection machine stop the vibration and oscillation of the workpiece at the time of processing.
The injection molding machine consists of two units named as injection unit and the clamping unit.
The function of the Yushine’s clamping unit is to open and close the mold or a die and to eject the products.
The clamping unit of the system further contains two forms labeled as toggle type and hydraulic type.
The clamping unit helps keep the mold locked against the pressure, which occurs when plastic moves toward the closed mold through injection pressure.
Hydraulic Clamp System
The benefit of this system is to regulate clamp pressure. It reduces the amount of energy consumed and the friction produced.
A mobile platen attaches to the RAM of the hydraulic cylinder. The hydraulic cylinder consists of an inlet and outlet valve for oil lubrication.
The hydraulic cylinder has RAM on the inlet and outlet section, whose opening results in the forward and backward motion of RAM coils and causes the movement of the hardening plates of the machine.
This clamping system of the injection molding machine helps to control the mold clamps easily. It requires low maintenance.
Toggle Clamp System
The benefit of the toggle mold clamp is that it does not open automatically. The downside of this clamp system is that it often causes wear and damage to the nearby parts when remaining unchecked.
The toggle clamping system possesses two shafts linked at a fixed point. The end of one shaft attaches to the stationary platen, and the other end of the shaft connects to a movable platen.
This type of clamping system performs with low power and cost. It is the optimistic plan of the mold.
The negative side is that this clamping of the mold becomes complex and challenging. It also requires a lot of maintenance.
Yushine’s Injection mold clamps are available in a wide range of high-precision mold clamping. The advantages of mold clamps are as follow:
- Mold clamp can be attached and replaced in no time (0.5 to 4.5 seconds)
- Energy is not often required during the clamping process
- The mold clamp plate does not require maintenance. It results in longevity
- Clamp force distributes evenly on the near parts of the mold clamp and does not result in damage to the other part
A quick mold change solution means another material is available to go into the next section, the automation is all set, and the mold clamps are ideally in place.
When a quick mold change system takes place, then the mold clamps in the exact previous area.
Yushine’s mold clamps have various changing solutions, which firstly make sure the proper processing of plastic injection molds or dies.
When a quick mold change occurs, properly fix the mold clamps to avoid any damage or sparkle to gain improved quality products.
Improved mold clamp fixation increases the safety of the mold. The mold runs smoothly and quickly in and out of the plastic injection machine during the mold change.
Check the automation system for the proper running of mold/die (material). If the mold does not clamp in an appropriate way, the plastic injection molding machine will face difficulty in functioning.
Mold change can also speed up with the help of automated clamps in the operator in a fraction of thetime which reduces the labor cost.
For more technical information, refer to Yushine’s specialist about the desired product and satisfy yourself.