The Nano Infrared Heater Band is a next-generation heating solution designed for injection molding and extrusion equipment. It combines far-infrared radiation technology with advanced nano-insulation materials to deliver fast, even heating and significant energy savings.
Compared with traditional ceramic or mica band heaters, the Nano Infrared Heater Band offers higher efficiency and longer service life.
Instead of transferring heat through resistance wires and metal conduction, it delivers direct infrared radiation to the outer barrel surface, where it is mounted externally—greatly minimizing energy loss during operation.
With its aerogel-based nano insulation and SUS 304 stainless steel cover, the heater achieves a heating efficiency of up to 99.8%, while conventional band heaters typically reach only about 60%.
The ultra-low thermal conductivity of aerogel further minimizes heat loss, maximizing overall energy savings.
Key Features & Advantages
High Electro-Thermal Conversion Efficiency
Nano-carbon silicon material ensures over 8% energy conversion efficiency, providing an ultra-fast heat response.
Far-Infrared Heating Technology
Emits infrared rays at specific wavelengths for direct, uniform heating of the barrel surface, improving melt consistency and process stability.
Superior Thermal Insulation
The aerogel-based nano-insulation layer minimizes heat loss, maintaining a surface temperature of around 50 °C, which creates a cooler and safer workshop environment.
Significant Energy Savings
Achieves 30 – 80 % lower power consumption compared with traditional ceramic or mica band heaters.
Durable Stainless-Steel Construction
Built with SUS 304 or aluminum shell, corrosion-resistant, and designed for long-term industrial performance.
- Easy Installation & Retrofitting
Easily installed on the outer barrel surface, similar to conventional band heaters — featuring simple wiring and a modular design for quick replacement or upgrades. Flexible Customization
Available in various voltages, dimensions, and configurations. Supports PLC control, thermocouples, or external temperature controllers.
Typical Applications
- Injection molding barrel heating
- Extrusion line temperature control
- Hot runner systems
- High-temperature pipeline insulation
- Blow molding machines
Technical Specifications
| Parameter | Value / Description |
| Heating Method | Far-infrared radiation |
| Insulation Material | Aerogel-based nano thermal insulation |
| Energy Savings | 30 – 80 % compared to traditional band heaters |
| Surface Temperature | Low (safe to touch) |
| Casing Material | Stainless steel / Aluminum |
| Voltage Options | 220 V / 380 V / Custom |
| Power Density | Typically 2.5 – 5.0 W/cm² |
| Installation | Mounted externally on the barrel surface (bolt-on or clamp style) |
Why Choose Nano Infrared Heater Bands?
- Reduce operational costs through energy efficiency
- Enhance production consistency with uniform heating
- Improve workplace safety with low exterior temperatures
- Extend machine lifespan and reduce maintenance needs
Our Complete Service Capability
Unlike many manufacturers that only provide customized production, Yushine offers complete end-to-end solutions — from design and manufacturing to on-site installation and after-sales support.
Our team is experienced with all major injection molding machine brands and includes specialists in machine maintenance, spare-parts replacement, and technical service.
With proven installation experience in customer factories and a professional team capable of overseas projects, we ensure every system is properly installed, tested, and optimized for stable, energy-efficient performance.
