Plastic Shredder

A plastic shredder machine is a device that shreds plastic into small pieces by physically tearing it apart. The purpose of a shredder is to destroy plastic. Plastic shredders eliminate the need for hauling away bulky bags or boxes of discarded plastic items by turning them into tiny scraps.

You can then process these chips or tiny scraps into a pellet or granule, which is ultimately used by various industries for a variety of applications.

These machines are made for multiple purposes; some are used for industrial purposes, and others are just used for small projects on the home front.

The size of an industrial plastic shredder machine is usually larger and has a greater capacity to shred plastic compared to a small-scale plastic shredder.

The primary use of plastic Shredder is in plastic Shredder for recycling and waste management. This is why plastic Shredder is also known for recycling, as it can be used to reduce the amount of space that larger pieces of plastic take up.

A variety of materials products you can easily shred with your plastic Shredder. Some of the main materials and the products made from them you can shred by industrial plastic shredder machine are as follows:

A variety of materials products you can easily shred with your plastic Shredder. Some of the main materials and the products made from them you can shred by industrial plastic shredder machine are as follows:

Polyethylene Terephthalate (PET)

Polyethylene terephthalate is a clear, tough polymer used in the production of plastic bags and bottles. Plastic Shredding machines can destroy PET bottles into small pieces or flakes. This machine can allow all kinds of PET bottles, such as mineral water, chemical, beverage, medical injection, etc.

High Density/Low-Density Polyethylene (HDPE/ LDPE)

The main difference between low-density polyethylene and high-density polyethylene is its structural composition. The structure is uniform and crystalline in HDPE, while it is non-crystalline and irregular in LDPE. HDPE is widely used in manufacturing fuel tanks, bodies of cars, packaging materials, etc. The LDPE is used in water jacketing, threaded plugs, caps, portable water systems, and much more. A plastic shredder machine can crush these materials.

Polypropylene (PP)

Industrial plastic shredder machines can recycle polypropylene plastic. Some of the main products you can shred made of this material include toys, car parts, plastic containers, luggage, furniture, and much more.

High Impact Polystyrene (HIPS)

Plastic Shredder gives you the ability to shred polystyrene (HIPS), used by many products, like household and medical items, some sofas, and mattresses. This almost indestructible plastic is also commonly used in products like CD cases, small toys and cutlery, ice cream scoops, and much more.

Polyvinylchloride (PVC)

Polyvinyl chloride or PVC shredder is an industrial plastic shredder machine designed to shred PVC plastic polymer materials. You can shred main things including window profiles, doors, wiring, flooring or roofing, cladding, and much more.

Polyethylene Terephthalate (PET)

Polyethylene terephthalate is a clear, tough polymer used in the production of plastic bags and bottles. Plastic Shredding machines can destroy PET bottles into small pieces or flakes. This machine can allow all kinds of PET bottles, such as mineral water, chemical, beverage, medical injection, etc.

High Density/Low-Density Polyethylene (HDPE/ LDPE)

The main difference between low-density polyethylene and high-density polyethylene is its structural composition. The structure is uniform and crystalline in HDPE, while it is non-crystalline and irregular in LDPE. HDPE is widely used in manufacturing fuel tanks, bodies of cars, packaging materials, etc. The LDPE is used in water jacketing, threaded plugs, caps, portable water systems, and much more. A plastic shredder machine can crush these materials.

Polypropylene (PP)

Industrial plastic shredder machines can recycle polypropylene plastic. Some of the main products you can shred made of this material include toys, car parts, plastic containers, luggage, furniture, and much more.

High Impact Polystyrene (HIPS)

Plastic Shredder gives you the ability to shred polystyrene (HIPS), used by many products, like household and medical items, some sofas, and mattresses. This almost indestructible plastic is also commonly used in products like CD cases, small toys and cutlery, ice cream scoops, and much more.

Polyvinylchloride (PVC)

Polyvinyl chloride or PVC shredder is an industrial plastic shredder machine designed to shred PVC plastic polymer materials. You can shred main things including window profiles, doors, wiring, flooring or roofing, cladding, and much more.

Many industries use plastic shredders to grind their wide range of materials. Some of the major sectors are as follows:

Plastic Industry

Plastic Shredder is widely used in the plastic industry, breaking down big pieces of plastic waste into very small ones. The plastic sector uses the equipment to break the PP, PE, PS, and PVC into flakes. Plastic Shredder for recycling speeds up the shredding process of plastic in the plastic industry and thus helps them transform the shredded material into valuable plastic products.

Furniture Industry

Plastic Shredder is used in the furniture industry to produce plastic chairs and tables to reduce the cost of raw materials on the one hand and help protect the environment on the other hand.

Pharmaceutical Industry

Plastic Shredder is probably the most important machine used in the pharmaceutical industry. The products it shreds include plastic bottles, syringes, drip material, IV tubes, insulin pens, and much more. The Plastic Shredder is used for crushing and destroying plastic materials, circulating into the plastic melting furnace. After the plastic is swallowed, it will be easy to be merged with the molten plastic and make the end products have good quality.

Toys and Gadgets Industry

A plastic Shredder is an important piece of equipment in toy making. The production process is used to shred the plastic raw materials into fine particles. The processed shredded plastics will be later injected and molded into toys, such as cars, balls, dolls, etc.

Electronics Industry

A plastic Shredder is an important machine that can break down various plastic electronic components. The major plastic components include mobile phones, computer parts, washing machine components, air conditioner covers, and much more.

You need to consider the multiple plastic shredder features while purchasing or selecting the right one just according to your needs. Some major considerations include:

Material:

Choosing the right material is very important as it determines the effectiveness of plastic shredding and helps to maximize output and decrease cost. You need to consider if the material from which your plastic shredder machine is made can withstand the working environment and last longer. If yes, then you should select it.

Cost of Plastic Shredder:

The biggest question pops up when you want to buy a plastic shredder. For cost-conscious individuals, it’s very necessary to have an efficient yet affordable shredder. Consider this factor because if you don’t have the budget to purchase your plastic Shredder, you cannot make it to the end.

Size:

When you want to buy a Plastic Shredder, it is important to consider the size of the machine because it will help you make the right decision. Usually, it depends on how much work you want to do with the plastic shredder machine. If you have an industry, you must purchase an industrial-scale plastic shredder.

Plastic Shredder comes in three different types. They are categorized depending on the types of blades used in plastic Shredder. These types include:

• Claw Shredder
• Flat Shredder
• Flake Shredder

Claw Shredder

The name claw in the claw shredder reflects the blade formation in this Shredder. It has claw-type blades best suited for rigid or hard plastics. It can easily shred the materials like polyvinyl chloride.

Flat Shredder

This type of plastic Shredder makes use of blades that are fixed in place. You can adjust the angle of these blades, which will lead you to increase the efficiency of your flat Shredder. You can shred materials, including plastic shells, thin pipes, bottles, and more.

Flake Shredder

The flake shredder has blades, including flat type and claw type. You can use this type of Shredder for plastic tubes, sheets, plastic packaging, molding, and extrusion applications.

Several features are associated with plastic Shredder. The main components are listed below for your reference:

• Blades have a trapezoid design that applies the force so that while force is applied on one side of the crumb, another force takes place on the other side.
• The presence of an oil seal and a bearing capable of bearing a high load prevent the material from contamination by grease. This baffle present reduces the vibrating effect and hence eliminates noise.
• The motor can overcome high load because of the inbuilt chain mechanism. You can easily clean the blades with a safety mechanism in place.
• You can adjust the blades in whatever alignment or angle is needed. You can polish the blade if necessary to enjoy a longer lifetime.
• You can take the filter out of the hopper or crushing section and easily wash it.
• You can easily move around the castors of the crusher. Combined with the bigger crusher, it can provide a continuously smooth operation.
• Various kinds of plastic shredders are available in flake type, claw type, and flat type. You can crush any plastic product you want.

The size of shredded material you can expect depends largely on the kind of plastic that you’re shredding. For example, when shredding polyethylene (like shopping bags), the output will be similar to confetti; however, the outcome will be polypropylene or polystyrene (used in household items such as egg cartons) be much smaller, ranging from tiny flakes to small granules.

The size of shredded plastic also depends on the types of blades used in your plastic Shredder and the motor power. If the distance and spacing between the blade are less, you get fine material. On the other hand, if the blades are spaced apart and have a reasonable distance between them, you can get coarser material after shredding.

If you place a material to shred that your plastic Shredder is unable to shred, then it will damage the components of your plastic shredder machine.

The size of plastic that you can achieve with your industrial plastic shredder machine lies in the range of 20.0 mm to 100.0 mm.

The components of a plastic shredder machine are predominantly varied according to the manufacturer. However, there are generally four dominating components. These components include:

• Feeding Chamber
• Shredding Chamber
• Power Mechanism
• Supporting Frame

Feeding Chamber

The plastic Shredder features a feeding chamber, which guides material from the hopper to the barrel and ensures that all material is needed into the shredder room. The feeding chamber is positioned at the top of the Shredder so that you can easily place material on top of it. The feeding chamber has various shapes. Some are round, some are conical, and some are trapezoidal.

Shredding Chamber

The shredding chamber is a vital part of the plastic Shredder. It contains the rotor blades and is where all the shredding action happens. The work processed through it is broken down into granules of uniform size by the rotor blades before being thrown out. The shredding chamber is serviceable, which is easy to replace when there is a need for it. In addition, the Shredder allows you to freely adjust the size of the shredded plastic according to your needs.

Power Mechanism

The power mechanism powers the whole machine, and it comes with a power button. Press the power button and shred your plastic material to get it started. The power mechanism comprises a motor, controller, clutch, shaft, and other parts. It can convert the electrical energy into kinetic energy generated by the drive motor, resulting in the motion needed to run the machine.

Supporting Frame

The supporting machine frame is a very important part of the plastic Shredder. It is a supportive framework that connects all the features of the Shredder, and it can make the machine more stable and steadier when working. And it can also prevent the device from being destroyed because of shaking in big power. The frame is usually made of stainless steel, which resists corrosion and rust, and you can work with them in any environment.

The plastic shredder machine has several benefits associated with it. The major benefits include:

• A plastic shredder is one of the more common machines used in various industrial applications, including trimming, casting, and molding.
• Shredded waste makes it easier to manage and repurpose.
• In addition to being a cost-effective solution, shredding is just as environmentally friendly as recycling. It reduces the amount of waste that people put in landfills while also lowering recycling for several industries.
• Plastics are an increasingly significant source of profits for facilities that sell them after shredding
• Plastic shredders are more than just machines. They’re a way to turn trash into usable materials for making PET bottles, plastic containers, PVC items, etc.
• If you’ve got sensitive information on a discarded CD or floppy disk, or paper, then the plastic shredder machine is safe to protect your privacy.

To keep you away from all types of injuries or mishaps and other types of problems, you will have to follow some precautions while working with the Shredder. This is the only way that makes you are able to get the best out of your shredder machine. Some of the major precautions include:

You must know how to operate a plastic shredder effectively and safely use it.

Never overload a plastic shredder with material, including metal or hair, or jewelry. This will reduce the efficiency of your industrial plastic shredder machine.

Its blades can be broken if any metal or glass gets caught in it. Prevent your children or pets from getting closer to the running plastic shredder.

You may face the harm of eyes if you look at the running blades. So, make sure that the blade stops moving when there is any obstruction in them. Or, While using the plastic Shredder, make sure that you are wearing sturdy clothing and gloves to protect yourself from getting injured by the sharp blades. This will help you from any accident, of course.

Maintenance requirements can vary and are based on the frequency of use. Regular cleaning is acceptable if you intend to run the plastic Shredder seasonally. It is the best practice to check your plastic Shredder’s functionality periodically. This will improve the efficiency and effectiveness of your plastic Shredder. Maintenance includes:

To avoid any unnecessary downtime, make sure to clean the machine to ensure its best performance regularly. After using the Shredder, check if any dust or residue is stuck between the cutting blades and other machine parts. Unplug it and use a cloth to clean it; don’t use water or chemical detergent to clean it directly.

Ferocious teeth in plastic shredders experience wear and tear because of frequent usage. The best way to reduce the occurrence of such phenomena is to regularly add lubricating oil to the rotating shaft and adjust the shredder blades to avoid excess wear.

While operating your plastic Shredder, the power mechanism has no leaking wires or uninsulated wiring. If it exists, add proper insulation to avoid getting electric shocks.

Different materials are used in the manufacturing of plastic Shredder. Some of the main materials include plastic, rubber, and stainless steel.

Stainless steel is used in the frame of the plastic Shredder. High carbon steel in the manufacturing of hopper of plastic crusher. The key element of plastic Shredder are blades made up of alloy steel.

These materials offer great abrasion resistance the effective durability. The plastic shredder parts are CNC processed to incorporate high precision and accuracy.

These materials have higher characteristics that ultimately lead to the greater life associated with your plastic Shredder.

The working principle of a plastic Shredder is as follows: First, you need to plug in and switch on the plastic Shredder. The procedure for making a plastic shredder work begins with the raw material.

You need to put the raw plastic into the Shredder through the hopper. The material is directed from the hopper to the Shredder viaduct. The blades then crush the plastic material. The blade are mounted on a shaft that obtains its working power through a motor assembly and gearbox.

The crushed materials fall into the lower chamber just below the shredder chamber. You can collect the flakes or tiny pieces of material from the collection chamber.

Shredder and granulator are two types of plastic recycling machines with several differences. Some of the main differences are as follows:

You can run a plastic granulator at higher speeds with considerably less torque. While on the other hand, the plastic Shredder requires a low amount of rates with a high amount of torque.

The Shredder results in coarser pieces of shredded material and a 20 to 100 mm final material size. The granulator results in fine materials by subjecting them to a series of crushing and producing a length in the range of 6 to 12 mm.